DIY Electric Car Transmission
Introduction
Electric vehicles are becoming increasingly popular due to their many benefits, including zero emissions, lower operating costs, and reduced environmental impact. However, one of the challenges of building an electric car is designing and building a transmission.
In this article, we will discuss the different types of transmissions that can be used in an electric car and provide step-by-step instructions on how to build your own transmission.
Types of Transmissions
There are two main types of transmissions that can be used in an electric car:
- Single-speed transmissions
- Multi-speed transmissions
Single-Speed Transmissions
Single-speed transmissions are the simplest and most affordable type of transmission for an electric car. They consist of a single gear ratio that is fixed and cannot be changed.
The main advantage of single-speed transmissions is their simplicity and low cost. However, they also have some disadvantages, including:
- Reduced efficiency at low speeds
- Increased noise at high speeds
- Limited top speed
Multi-Speed Transmissions
Multi-speed transmissions allow the driver to change gears, which can improve efficiency, reduce noise, and increase top speed.
The main disadvantage of multi-speed transmissions is their increased complexity and cost. However, they can offer significant performance advantages over single-speed transmissions.
How to Build a DIY Electric Car Transmission
Materials
To build a DIY electric car transmission, you will need the following materials:
- Two electric motors
- A gearbox
- A driveshaft
- A differential
- A set of gears
- A set of bearings
- A set of seals
- A set of bolts and nuts
Tools
You will also need the following tools:
- A drill
- A tap and die set
- A welder
- A grinder
- A press
Instructions
Once you have gathered all of your materials and tools, you can follow these instructions to build your own electric car transmission:
- Mount the electric motors to the gearbox.
- Install the driveshaft into the gearbox.
- Install the differential into the gearbox.
- Install the gears into the gearbox.
- Install the bearings into the gearbox.
- Install the seals into the gearbox.
- Bolt the gearbox together.
Conclusion
Building your own electric car transmission is a challenging but rewarding project. By following these instructions, you can build a transmission that will meet your specific needs and requirements.