How to Remove a Club Car DS Body

Tools and Materials

• Socket wrench
• Ratchet
• 10mm socket
• 13mm socket
• 15mm socket
• 17mm socket
• Phillips screwdriver
• Flathead screwdriver
• Hammer
• Punch
• Pry bar
• Safety glasses
• Gloves

Safety Precautions

• Wear safety glasses and gloves when working on your Club Car.
• Disconnect the battery before starting any work.
• Be careful when using sharp tools.
• Do not attempt to remove the body if you are not comfortable with the process.

Step-by-Step Instructions

1. Remove the Front Windshield

1. Open the hood and locate the two bolts that hold the windshield in place.
2. Use a 10mm socket to remove the bolts.
3. Carefully lift the windshield up and out of the frame.

2. Remove the Rear Seat

1. Lift up on the rear seat cushion to remove it from the frame.
2. Locate the two bolts that hold the rear seat back in place.
3. Use a 13mm socket to remove the bolts.
4. Carefully lift the rear seat back up and out of the frame.

3. Remove the Side Panels

1. Locate the four bolts that hold each side panel in place.
2. Use a 15mm socket to remove the bolts.
3. Carefully lift the side panels up and out of the frame.

4. Remove the Hood

1. Locate the two bolts that hold the hood in place.
2. Use a 17mm socket to remove the bolts.
3. Carefully lift the hood up and out of the frame.

5. Remove the Floor Pan

1. Locate the eight bolts that hold the floor pan in place.
2. Use a 13mm socket to remove the bolts.
3. Carefully lift the floor pan up and out of the frame.

6. Remove the Rear Body Panel

1. Locate the two bolts that hold the rear body panel in place.
2. Use a 17mm socket to remove the bolts.
3. Carefully lift the rear body panel up and out of the frame.

7. Remove the Front Body Panel

1. Locate the two bolts that hold the front body panel in place.
2. Use a 17mm socket to remove the bolts.
3. Carefully lift the front body panel up and out of the frame.

Tips

• Take your time and be careful when removing the body panels.
• If you encounter any resistance, do not force it. Use a pry bar to gently pry the panels loose.
• Be sure to label the bolts and screws as you remove them so that you can reassemble the body correctly.
• Once the body is removed, you can clean and inspect the frame and components.

Conclusion

Removing the body from a Club Car DS is a relatively easy process that can be completed in a few hours. By following these instructions, you can safely and easily remove the body from your Club Car.