How to Remove a Club Car DS Body

Before You Start

Before you begin, gather the following tools and materials:

• Socket wrench set
• Wrenches
• Screwdriver set
• Pliers
• Wire cutters
• Electrical tape
• Safety glasses
• Gloves

Step 1: Disconnect the Battery

Before you do anything else, disconnect the battery. This will prevent any electrical shocks or fires.

To disconnect the battery:

1. Locate the battery under the seat.
2. Disconnect the negative terminal first, followed by the positive terminal.
3. Move the battery terminals away from the battery posts.

Step 2: Remove the Seat

The seat is held in place by four bolts. Remove these bolts using a socket wrench.

To remove the seat:

1. Locate the four bolts that hold the seat in place.
2. Remove the bolts using a socket wrench.
3. Lift the seat off the golf cart.

Step 3: Disconnect the Electrical Connections

There are several electrical connections that need to be disconnected before you can remove the body. These connections include:

• Headlights
• Taillights
• Turn signals
• Horn
• Charging system

To disconnect the electrical connections:

1. Locate the electrical connections.
2. Disconnect the connections using a screwdriver or pliers.
3. Wrap the electrical connections with electrical tape to prevent them from shorting out.

Step 4: Remove the Body Mounts

The body is held in place by several body mounts. Remove these mounts using a socket wrench.

To remove the body mounts:

1. Locate the body mounts.
2. Remove the bolts that hold the body mounts in place using a socket wrench.
3. Lift the body off the golf cart.

Step 5: Reassemble the Golf Cart

Once the body is removed, you can reassemble the golf cart in reverse order.

To reassemble the golf cart:

1. Place the body on the golf cart.
2. Install the body mounts.
3. Connect the electrical connections.
4. Install the seat.
5. Connect the battery.

Troubleshooting

If you have any problems removing the body, try the following troubleshooting tips:

• Make sure that you have disconnected the battery.
• Check that all of the electrical connections are disconnected.
• Make sure that all of the body mounts are removed.
• If the body is still stuck, try using a pry bar to gently pry it loose.

Conclusion

Removing a Club Car DS body is a relatively simple process that can be completed in a few hours. By following these instructions, you can safely and easily remove the body from your golf cart.