How to Remove a Body from a Club Car DS

Removing the body from a Club Car DS is a relatively simple process that can be completed in a few hours. By following the steps below, you can safely remove the body and gain access to the frame and other components.

Safety Precautions

Before you begin, it is important to take the following safety precautions:

• Wear safety glasses and gloves.
• Disconnect the battery.
• Park the Club Car on a level surface.

Tools and Materials

You will need the following tools and materials to remove the body from a Club Car DS:

• Socket wrench
• Wrench
• Screwdriver
• Phillips head screwdriver
• Flat head screwdriver
• Pry bar
• Hammer
• Punch
• Electrical tape
• Zip ties

Step-by-Step Instructions

Follow these step-by-step instructions to remove the body from a Club Car DS:

Step 1: Remove the Front Cowl

Start by removing the front cowl. This is the plastic piece that covers the front of the Club Car. To remove the cowl, simply unscrew the bolts that hold it in place.

Step 2: Remove the Steering Wheel

Next, remove the steering wheel. To do this, use a socket wrench to loosen the nut that holds the steering wheel in place. Once the nut is loose, you can pull the steering wheel off of the shaft.

Step 3: Remove the Dash Panel

Now, remove the dash panel. This is the plastic piece that covers the dashboard. To remove the dash panel, simply unscrew the bolts that hold it in place.

Step 4: Disconnect the Electrical Connections

Next, disconnect all of the electrical connections that are attached to the body. This includes the headlights, taillights, turn signals, and any other electrical components that are connected to the body.

Step 5: Remove the Body Bolts

Now, you can remove the body bolts. These bolts are located along the sides and bottom of the body. To remove the bolts, use a wrench or socket wrench.

Step 6: Lift the Body Off of the Frame

Once the bolts are removed, you can lift the body off of the frame. To do this, use a pry bar or a hammer and punch. Be careful not to damage the body or the frame when lifting it off.

Step 7: Store the Body

Once the body is removed, you can store it in a safe place. Cover the body with a tarp or plastic to protect it from the elements.

Reinstalling the Body

To reinstall the body, simply follow the steps in reverse order.

Tips

• If you are having trouble removing the body, you can use a pry bar or a hammer and punch to help you.
• Be careful not to damage the body or the frame when removing or installing the body.
• Make sure to disconnect all of the electrical connections before removing the body.
• Store the body in a safe place when it is not installed on the Club Car.

Conclusion

By following the steps in this guide, you can safely remove the body from a Club Car DS. This can be a helpful process if you need to access the frame or other components of the Club Car.