Club Car Transmission Rebuild

A Club Car transmission rebuild is a major undertaking that requires specialized
tools and knowledge. However, it is a necessary repair if your Club Car is
experiencing transmission problems.

Symptoms of a Bad Transmission

There are several symptoms that may indicate that your Club Car needs a
transmission rebuild. These symptoms include:

• Difficulty shifting gears
• Grinding or popping noises when shifting gears
• Leaking transmission fluid
• Burning smell coming from the transmission
• Transmission slipping or hesitating

Tools and Parts Needed

Before you begin a Club Car transmission rebuild, you will need to gather the
following tools and parts:

• Transmission jack
• Socket wrench set
• Screwdriver set
• Transmission filter
• Transmission fluid
• Gaskets and seals
• New clutch plates (if necessary)

Step-by-Step Instructions

Follow these step-by-step instructions to rebuild a Club Car transmission:

1. Remove the Transmission

Use a transmission jack to support the transmission. Remove the bolts that attach
the transmission to the engine and transmission mount. Carefully lower the
transmission to the ground.

2. Disassemble the Transmission

Remove the transmission pan and filter. Unbolt the transmission case and
separate the two halves. Remove the clutch plates, gears, and shafts.

3. Clean the Transmission Components

Use a degreaser and a brush to clean all of the transmission components. Be
sure to remove all of the old transmission fluid and debris.

4. Inspect the Transmission Components

Inspect all of the transmission components for wear and damage. Replace any
components that are damaged or worn.

5. Reassemble the Transmission

Reassemble the transmission in the reverse order that you disassembled it. Be
sure to use new gaskets and seals.

6. Install the Transmission

Use a transmission jack to lift the transmission into place. Bolt the
transmission to the engine and transmission mount.

7. Install the Transmission Pan and Filter

Install the transmission pan and filter. Fill the transmission with new
transmission fluid.

8. Test the Transmission

Start the engine and shift through all of the gears. The transmission should
shift smoothly and without any noise.

Conclusion

Rebuilding a Club Car transmission is a challenging but rewarding task. By
following these instructions, you can save yourself the cost of a new
transmission.